Gear wheel

This gear wheel was machined on a Mikroturn® 100 , with 2 clamping set ups, in order to machine the OD and ID. The goal was to replace a multi machine grinding process by one hard turning machine. The gear wheel can be machine considerably faster than grinding, 130 seconds, and succesfully keep the required tolerances.

Workpiece details

  • DimensionsØ 68 / Ø 25 x 56 mm
  • Material16MnCr5
  • Hardness 64 HRC

Results

  • Form accuracies< 1.5 µm
  • Size accuracy< 1.5 µm
  • Surface finish (Ra) 0.1 - 0.3 µm
  • Cycle time130 seconds
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